Each revmax valve body has a predetermined protocol that is followed for each valve body type. Instructions for replacing internal parts on the soritpi valve. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Refer to figure 107 for lower front valve body exploded view and identification of valves. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Basically a bent scriber, just hook them out, you need new ones when you rebuild. The overall seal heights on these vary depending on application. Some hold the valve body on to the gearbox, and some hold the valve body together. Displays an exploded view location guide for individual valve trains. Transmission 5r55s problems used automatic speed limiter system allows the engine to spin up to the maximum and to work in a maximum capacity of not more than 5 seconds. Valve piston is included with the rebuild kit and must be replaced for proper valve. Honda rebuild series part 1 valve body disassembly and case duration. Ford 6r80 valve body removal,transmission range sensor,lead frame change,transmission fluid fill. Sonnax valve body separator plate for 6 speed applications.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. The last rubber seal at the back end of the box is sometimes an angled one. When rebuilding a pi5 that utilizes the brass cast body the a4. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Va02 hard parts 800a pump assy 2 bushes in stator85on 1 a240. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. The detailed steps below correlate to the quick guide steps. Refer to figure 10 for exploded detail view of the rear side of the main valve body. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit. The legend for figure 10 which identifies the main valve body components is found on page 16.
They incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild complete. The bolt pattern on the bell is different on the 68rfe and it has a cutout for similar diesel application. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. As that car was written off by a truck whilst parked outside my house last year, the zf 4hp22 from it, is, shall we say expendable. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. The 525i was an 89 model with a fully hydraulic version of the trans, so there are.
Zf suggests this be replaced on every valve body rr. Place lower valve body on upper valve body with plate and gaskets. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. First, the filter must be removed 3 torx screws, and then you can get to work removing the valve body. No limp kit transgo, valve bodyshift upgrades w42rle upgrades2003on 32889 3 1 boost valve bushing. The choice to rebuild or replace the transmission valve body entirely isnt one size fits all. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit, free shipping on sonnax zf66r60zip sonnax zip kit valve body rebuild kit. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. A500 40rh 42re 42rh 44re transmission valve body kit sort by. I would not have been able to do this successfully without his help. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and.
I will then slot the valve body into my current transmission which runs excellent by the way to ensure i did not screw up on the valve body so that, when installing the complete. The pcm also receives input signals from various sensors and switches, located internally and externally, that affect proper transmission operation. Refer to page 24 for air checks and case passage i. E32 valve body rebuild by gerald potter below i will describe the steps involved in removing and rebuilding the transmission valve body of an e32, 93 740il bmw. Kirt koeller of auto sports unlimited basically guided me through this entire process. Refer to figure 112 for channel plate screen location on the upper. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate.
It is still recommended that the sonnax tcc regulator valve. The following will provide a brief description of each. Body, located on the valve body, and are not serviced seperately. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges. Note the location of oe checkballs during disassembly. This valve body has an improved tcc control valve, providing better lockup control. Toyota a40 series, volvo bw55, aw707172 rwd toyota a40 series the toyota transmission i. Toyotalexus a750ef, a760efh, a761e, a960ef, ab60ef. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration. Zf5hp24 parts whatever it takes transmission parts.
Fortunately, now im equipped to vacuum test for wear and to repair these by boring. So i though i would get some practice rebuilding the one out of my old 525i first. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Caution do not allow valve body plate to separate from upper. For years, our message has been that if you want to.
The biggest difference is the 68rfe has a bigger bell. Transmission repair manuals 5r55s5r55wn instructions. Multiple warehouse locations in las vegas and the east coast gets you transmission parts fast. Ensure the correct location of the valve body in the housing. Zf 5hp24a automatic transmission spare parts catalog. How a pressure washer unloader valve works with cutaway view duration. E46 zf 5hp19 transmission rebuild valve body bmw 330i. The valve body well be using came from a 2009 subaru tribeca. The components in this kit are all related to the valve body.
Visit cobra transmission today to buy the dodge a500 42re transmission valve body parts and more. Sonnax transmission parts for zf zf5hp19 applications. You must purchase the entire solenoid body assembly, if necessary. Zf6hp21 zf6hp28 zf6hp34 transmission valve body separator. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. Click on a part number to view part variations, pricing, and availability.
Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The case body for the 68rfe and the 45rfe are the same. An introduction to the 68rfe instructions for rebuild.
Sonnax transmission products catalog canada wide parts. Chrysler 40te, 40tes, 41ae, 41te, 41tes, 42le sure cure kit. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Thats become synonymous with the highest quality we. Refer to pages 2740 for a complete valve body break down with small part and valve i. Spring installs into the case, followed by the thermal. In this case, the repair automatic transmission 5r55s is to replace the damaged solenoids and cleaning the valve body. Soon i am going to have a go at rebuilding the valve body in my 535i. Zf 5hp24a automatic transmission spare parts catalog table. Make sure you are using the latest design for your application. Refer to figure 9 for exploded view of the valve body assembly components. Refer to figure 108 for lower rear valve body exploded view and identification of valves. This protocol insures that the customer gets the highest quality product each and every time.
You will find yourself looking at a large and confusing array of torx screws. Align each bolt hole in valve bodies with gaskets and plate. Want to make sure this part will fit on a specific yearmakemodel. Zf 4hp22 problems and valve block rebuild link the issue has been that shifts are getting slow to complete under power and when cold the box has been hanging on to shift from 12. Zf 5hp24 automatic transmission spare parts catalog. Automatic transmission valve body repair jf402e jf405e. Valve body parts kit oversized lockup relay valve requires tool a240. Building on this philosophy, our top technicians and engineers craft innovative parts which solve rootcause transmission problems and restore. These units also appear in 2009on subaru legacy and outback models with 5. Caution do not allow valve body plate to separate from. May 25, 20 in the next photo, i have rolled the gearbox onto its side and removed the sump. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. One bolt different from the bmw writeup from memory but follow the rave.